Mid-Sized Tank Cleaning Machines
Alfa Laval Gamajet A6 (GJ A6)
The Permanently Installed Aseptic Impingement Tank Cleaner
The revolutionary Alfa Laval Gamajet A6 Tank Cleaning Machine is designed for permanent installation and to provide true germ and bacteria-free cleaning to meet the demands of the beverage, food, pharmaceutical and personal care products industries.
The design of the Gamajet A6 Tank Cleaning Machine completely eliminates all areas for potential bacteria growth making it ideal for sanitary cleaning applications. Variable flow rates and a consistent 360 degree spray pattern ensure reproducible and repeatable cycles that provide thorough and verifiable cleaning. Its compact size fits through a standard 3” (76.2 mm) sanitary fitting, and its light weight makes for easy handling and maneuverability.
The Alfa Laval Gamajet A6 Tank Cleaning Machine is patented and represents the first validatable method of providing true aseptic tank cleaning from a permanently installed impingement cleaner for sanitary applications.
Related Industries:
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
Impact: Up to 10lbs at 5′
(4.5kg at 1.5m)
Cleaning Range: 5′ (1.5m)
Pressure: 10-700 psi (1-45 bar)
Flow: 5-40 gpm (20-150 lpm)
Clearance: 2.80″ (71mm)
Cycle Time: 10-14 min.
Self Cleaning and Draining
FDA Compliant Materials
Ultra Sanitary Design
APPLICATION
The Gamajet tank cleaning product range is world-renowned for setting high standards for cleanliness to enable companies to sustain high product quality and plant productivity. As part of that range, the Alfa Laval GJ A6 tank cleaning device delivers powerful tank cleaning that provides reliable, repeatable, and verifiable results to meet the demands of the pharmaceutical, personal care, beverage, food, and dairy industries. Designed to fit through a three inch sanitary fitting, the device is ready for permanent installation and is the perfect alternative to time-intensive spray balls and costly manual tank cleaning.
TECHNICAL DATA
| Lubricant | Self-lubricating |
| Throw Length (max) | 6 – 19 ft |
| Working Pressure | 30 – 400+ psi |
| Recommended Pressure | 30 – 150 psi |
| Working Temperature (max) | 203°F |
| Ambient Temperature (max) | 284°F |
| Weight | 4 lb |
| Connections | 1 inch slip fit, 1.5 inch tri-clamp, 1.5 inch tube weld, 1 inch DIN 1185RI slip, 1 inch DIN 1185R2 slip (standard options); 12, 18, 24 inch inlet connections, 3 inch CAP, 1.5 inch TC inlet (available options) |
| Materials | 316L, PEEK (EPDM, FFKM, and FKM available) 2.1 material certificate |
WORKING PRINCIPLE
The Gamajet range of high impact tank cleaning devices combine pressure and flow to create high impact cleaning jets. Cleaning occurs at the point at which the concentrated stream impacts the surface. It is this impact and the tangential force that radiates from that point which blasts contaminants from the surface, scouring the tank interior. In conjunction with this impact, the device is engineered to rotate in a precise, repeatable, and reliable 360° pattern. This full-coverage, global indexing pattern ensures the entire tank interior is cleaned, every time.
STANDARD DESIGN
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ A6 can be supplied with a “Declaration of Conformity” for material specifications.
Highly sanitary in design
Fits through a 3” sanitary fitting (2.80” or 71 mm clearance)
Powerful: 10 lbs (4.5 kg) of cleaning force at 5’ (1.5 m)
Gamajet 5 (GJ5)
A Fast and Easy Way to Clean Small Tanks
The Alfa Laval Gamajet 5’s compact size readily passes through a 3 inch opening, making it ideal for cleaning small tanks, vats and vessels. The Alfa Laval GJ 5 Tank Cleaning Machine offers the cleaning power and flexibility you need. It surpasses spray balls, water blasting, boil outs, manual hose, and scraping and chipping. The Alfa Laval GJ 5 Tank Cleaning Machine is a fluid-driven, rotary tank cleaning machine designed to fit through small passageways and to clean smaller vessels (up to 15 inches (4.57 m) in diameter by 15 inches (4.57 m) high).
It revolves 360° in both the horizontal and vertical planes, with synchronized solid jets providing a tight and thorough scouring pattern on the inside tank surfaces in just one complete cycle. Its horizontal and vertical rotation patterns are interlocked and controlled by gears, not by any reaction forces. A choice of nozzle sizes, turbines and gear speeds offers a range of flow rates, pressures and wash cycle times.
Related Industries:
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
Impact: Up to15lbs at 10′
(7kg at 3m)
Cleaning Range: 7.5′ (2.5m)
Pressure: 50-1200 psi (4-80 bar)
Flow: 5-45 gpm (25-160 lpm)
Clearance: 3″ (76mm)
Cycle Time: 8-11 min.
PPLICATION
The Alfa Laval GJ 5 offers compact cleaning for small sized tanks, vats, and vessels. This device is designed for cleaning tanks 15 feet in diameter by 15 feet high and can easily fit through three inch openings. By switching from costly manual cleaning and time-intensive spray balls to the Alfa Laval GJ 5, companies are able to save a substantial amount of time, water, and money. The device is part of the world-renowned Gamajet range of high impact tank cleaning devices.
WORKING PRINCIPLE
The Gamajet range of high impact tank cleaning devices combine pressure and flow to create high impact cleaning jets. Cleaning occurs at the point at which the concentrated stream impacts the surface. This impact, and the tangential force that radiates from that point, blasts contaminants from the surface, scouring the tank interior. In conjunction with this impact, the device is engineered to rotate in a precise, repeatable, and reliable 360° pattern. This full-coverage, global indexing pattern ensures the entire tank interior is cleaned, every time.
STANDARD DESIGN
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 5 can be supplied with a “Declaration of Conformity” for material specifications.
OPTIONS
Electronic rotation sensor to verify 3-D coverage.
CAUTION
Do not use for gas evacuation or air dispersion.
TECHNICAL DATA
| Lubricant | Food grade |
| Throw Length (max) | 4 – 24 ft |
| Working Pressure | 40 – 1,000 psi |
| Recommended Pressure | 50 – 600 psi |
| Working Temperature (max) | 203°F |
| Ambient Temperature (max) | 284°F |
| Weight | 7 lb |
| Connections | 1.25 inch Rp, NPT female (standard thread) 1.50 inch tube weld on (available option) |
| Materials | 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available) 2.1 material certificate |
Fits through a 3” opening (76 mm)
Powerful: 15 lbs (7 kg) of cleaning force at 10’ (3 m)
Gamajet 9 (GJ9)
Cost Effective Impingement Tank and Tote Cleaning
A quantum leap in tank cleaner durability, efficiency, and price, the Alfa Laval Gamajet 9 is a totally new tank cleaning system. The Alfa Laval GJ 9 tank cleaning machine offers compact cleaning for small and mid-sized tanks with fewer parts, and a highly durable design, providing superior performance at an affordable price, making it the ultimate tote washer. Fewer parts means fewer breakdowns and lower maintenance costs. Coupled with our renowned product quality, the revolutionary Alfa Laval GJ 9 tank cleaning Machine designed-in durability allows its use in rugged applications in the harshest environments.
The Alfa Laval GJ9, like other Gamajets, is a high-quality tank cleaning machine. Originally designed for tote cleaning applications, the Alfa Laval GJ 9 tank cleaning machine is also perfect for other small and mid-sized tank cleaning applications. Its 360° spray pattern provides thorough scouring of the entire tank or tote, reducing operating time and costs. At an unbelievably low price, the Alfa Laval Gamajet 9 tank cleaning machine sets the standard for cost-effective impingement tank cleaning and tote washing.
Related Industries:
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
Impact: Up to 12lbs at 10′
(5.5kg at 3m)
Cleaning Range: 7.5′ (2.5m)
Pressure: 50-1000 psi (4-70 bar)
Flow: 3-30 gpm (15-110 lpm)
Clearance: 2.8″ (71mm)
Cycle Time: 4-12 min.
Self Cleaning and Draining
Ideal for Totes and IBCs
APPLICATION
The Alfa Laval GJ 9 is part of the world-renowned Gamajet range of high impact tank cleaning devices. The device offers compact cleaning for small tanks, totes, and intermediate bulk containers (IBCs) in both industrial and hygienic applications. With fewer parts and a highly durable design, the Alfa Laval GJ 9 provides superior performance and is the most versatile rotary jet head available. This device readily passes through three inch openings and can handle high pressures and temperatures, enabling quick and easy cleaning of small totes/IBCs, tanks, trash carts, and much more. Companies are able to clean in-house, saving a substantial amount of time, water, and money.
WORKING PRINCIPLE
The Gamajet range of high impact tank cleaning devices combine pressure and flow to create high impact cleaning jets. Cleaning occurs at the point at which the concentrated stream impacts the surface. This impact, and the tangential force that radiates from that point, blasts contaminants from the surface, scouring the tank interior. In conjunction with this impact, the device is engineered to rotate in a precise, repeatable, and reliable 360° pattern. This full-coverage, global indexing pattern ensures the entire tank interior is cleaned, every time.
STANDARD DESIGN
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 9 can be supplied with a “Declaration of Conformity” for material specifications.
OPTIONS
Electronic rotation sensor to verify 3-D coverage.
CAUTION
Do not use for gas evacuation or air dispersion.
TECHNICAL DATA
| Lubricant | Food grade |
| Throw Length (max) | 4 – 20 ft |
| Working Pressure | 44 – 1,000 psi |
| Recommended Pressure | 58 – 580 psi |
| Working Temperature (max) | 203°F |
| Ambient Temperature (max) | 284°F |
| Weight | 5 lb |
| Connections | 0.75 inch Rp NPT, female/ 1.25 inch camlock (standard thread) 0.75 inch BSP, female/ 1.25 inch camlock, 1.5 inch tube weld on (available option) |
| Materials | 316L, PPS, PTFE, FKM (EPDM and FFKM available) 2.1 material certificate |
Powerful: 12 lbs (5.5 kg) of cleaning force at 10’ (3 m)
Capable of removing latex paint from a polyurethane tote
Compact, durable and easy to maintain
Fast cleaning of IBC
The Alfa Laval GJ 9 is ideal to clean IBCs and small vessels. The unit easily fits through openings as narrow as 76mm (3”). The device operates effectively at both high 70 bar (1000 PSI) and low 3 bar (40PSI) pressures, providing flexible options and potentially reducing cleaning time. Cleaning is often carried out with 4-8 minutes.
Alfa Laval Gamajet A2 (GJ A2)
Focused on product development and engineering, the operations team at Alfa Laval is dedicated to evolving their product line and improving upon existing machines. The Alfa Laval GJ A2 was created as a solution for pharmaceutical cleaning needs, but works cohesively in any sanitary environment. Self-cleaning, self-flushing, and self-lubricating, the machine requires no oil or grease in the gear train and can withstand higher flow rates, resulting in higher impact cleaning. It is also resistant to deionized water—all while maintaining a longer shelf life than its prototype.
Capable of both permanent and portable installation, the GJ A2 is ideal for effective cleaning of small tanks, up to ten inches in diameter, in a repeatable and reliable 360° pattern. Like other Gamajet tank cleaning machines, the GJ A2 is entirely fluid-driven with no external motors, therefore eliminating the need for power assistance.
Related Industries:
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
High-impact, low-resource cleaning
The high-impact jet stream from the rotary jet head is preprogrammed to cover the inside of the tank in a continually denser pattern. This achieves a powerful mechanical impact with a low volume of water, acid or caustic. Most of the Alfa Laval GJA rotary jet heads are capable of operating at both high and low pressures.
Energy-efficient design
A faster tank cleaning cycle also cuts energy consumption. Cleaning fluid flows through the nozzles in an automated, geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface, with subsequent cycles progressively densifying the pattern over the course of eight cycles.
Impact: Up to 7lbs at 5′
(3kg at 1.5m)
Cleaning Range: 7.5′ (2.5m)
Pressure: 20-200+ psi (2-14 bar)
Flow: 5-30 gpm (20-110 lpm)
Clearance: 1.85″ (47mm)
Cycle Time: 4-20 min.
APPLICATION
Designed to fit through a two inch sanitary fitting, the Alfa Laval GJ A2 is part of the world-renowned Gamajet range of high impact tank cleaning devices. It is the perfect alternative to time-intensive spray balls and costly manual cleaning. Consisting of Food and Drug Administration (FDA) compliant materials, this device is flow-through in design, requiring no grease or oil in the gears. Compact and efficient, the Alfa Laval GJ A2 allows for space saving, while maintaining the impact, durability, and range required for optimal rotary impingement tank cleaning in sanitary environments.
STANDARD DESIGN
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ A2 can be supplied with a “Declaration of Conformity” for material specifications.
WORKING PRINCIPLE
The Gamajet range of high impact tank cleaning devices combine pressure and flow to create high impact cleaning jets. Cleaning occurs at the point at which the concentrated stream impacts the surface. It is this impact and the tangential force that radiates from that point which blasts contaminants from the surface, scouring the tank interior. In conjunction with this impact, the device is engineered to rotate in a precise, repeatable, and reliable 360° pattern. This full-coverage, global indexing pattern ensures the entire tank interior is cleaned, every time.
TECHNICAL DATA
| Lubricant | Self-lubricating |
| Throw Length (max) | 12 – 14 ft |
| Working Pressure | 40 – 200 psi |
| Recommended Pressure | 50 – 150 psi |
| Working Temperature (max) | 203°F |
| Ambient Temperature (max) | 284°F |
| Weight | 5 lb |
| Connections | 1.5 inch Tri-Clover (standard), 0.75 inch NPT, 1 inch Tri-Clover, 1.5 inch tube |
| Materials | 316L, PPS, FKM (EPDM and FFKM available) 2.1 material certificate |
Sanitary design
Fits through a 2” standard sanitary fitting
Available with an adjustable tri-clover
Operates at low pressures
Deionized water-resistant
Product Benefits
- Fast cleaning time = More production time.
- Reduces water and resource usage, leading to reduced cost to clean.
- Eliminates the need for confined space entry for manual tank cleaning.
- Durable and reliable, rotary jet heads are proven to boost cleaning efficiency by providing reliable and repeatable cleaning performance.
- Cleaning process can be validated using Alfa Laval RotaCheck
A quality product
The Alfa Laval GJ A tank cleaning devices are part of our highly acclaimed Gamajet product range. Alfa Laval technology combines pressure and flow to create high impact cleaning jets that are precision engineered to rotate in a precise, repeatable and reliable 360-degree pattern.
Positive return on investment
The unique design reduces your cost to clean and environmental footprint by minimizing the amount of water, energy and cleaning agents required to clean tanks. Using high-impact jet cleaning instead of traditional ineffective static spray ball reduces waste and resource consumption.
Retrofit old spray ball
The Alfa Laval GJ A product line fits through openings as small as 5 cm (2”) and is ideal for retrofit applications to replace resource-heavy static spray balls through existing tank top connections. Features of the Alfa Laval GJ A product line include self-cleaning and self-draining capabilities.
Gamajet 9.2
An industrial tank cleaner that fits through standard inlets
Originally developed to clean fuel storage tanks, the Alfa Laval GJ 9.2 is ideal for any industrial tanks less than 1250 gallons. Designed to fit through standard inlets, the device’s powerful rotary jets blast away contaminants, and break up the most challenging of residues.
To make things more convenient we also designed the AlphaJet, an all-in-one portable system, which includes the necessary pumps and filters for your tank cleaning and polishing.
For Diesel Fuel Tanks: You can run your diesel fuel right through the GJ 9.2, as a cleaning agent, which saves not only on time, but mitigates contamination concerns and waste disposal.
Related Industries:
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
Impact: Up to 7lbs at 5′
(3kg at 1.5m)
Cleaning Range: 10′ (3m)
Pressure: 50-100+ psi (4-7 bar)
Flow: 6-20 gpm (25-75 lpm)
Clearance: 2″ (50mm)
Cycle Time: 4-20 min.
Fits through Standard 2″ ASTs
Fits through a 2” (50 mm) opening
Cleans standard ASTs up to 1,250 gallons (4,750 l) in capacity
Powerful: 7 lbs (3 kg) of cleaning force at 5’ (1.5 m)
Operates at lower pressures
Alfa Laval Toftejorg SaniJet 20
The Alfa Laval Toftejorg SaniJet 20 Rotary Jet Head is an externally driven tank cleaning machine that is ideal for use in sa
nitary industries, such as food and beverage, dairy, as well as pharmaceutical and personal care. The self-cleaning, self-draining design with the drive mechanism located outside of the tank make it suitable to clean highly viscous or foaming debris from the interior of tanks and vessels between 130 and 8000 gallons. The SaniJet 20 is designed for permanent installation and provides maximum cleaning coverage.
To achieve the best possible cleaning results, Toftejorg Rotary jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective clean-in-place (CIP) solution possible.
The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice (GMP). The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
Related Industries:
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
The self-cleaning, self-draining design with the drive mechanism located outside of the tank make it suitable to clean highly viscous or foaming debris from the interior of tanks and vessels between 130 and 8000 gallons.
Dynamic tank cleaning machines
The high-impact jet stream from the four nozzle rotary jet head is pre-programmed to cover the inside of the tank in a successively denser pattern. This provides a powerful mechanical impact, using a low volume of water, acid or caustic. A faster tank cleaning cycle also cuts energy consumption.
The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. Subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles. This all takes place automatically and provides users with an effective path to quality assurance guarantees in tank cleaning, complete with all the necessary documentation.
Toftejorg rotary jet heads are ideal for cleaning processing, storage and transportation tanks and other vessels used in process, sanitary, pharmaceutical and other industries.
Highly sanitary design
360 degree cleaning coverage
Maintenanace
Although our tank cleaning machines are designed for durability, periodic maintenance keeps the world’s best tank cleaning machines performing at their peak.
For an extended shelf life of your tank cleaning machine, preventative maintenance every 250 – 500 hours is advised. If you take proper care, your machine(s) will far outlast your tanks.
APPLICATION
The device meets the highest standards in sanitary cleaning and is designed for use in pharmaceutical, biotechnological, food, and dairy processing applications. It is suitable for tanks and vessels between 0.5 and 30 m3. It is especially well-suited to processing highly viscous, foaming, or thixotropic products and to chemical processing applications where product cross-contamination is unacceptable.
WORKING PRINCIPLE
The Toftejorg SaniJet 20 is a sanitary, rotary jet head device that cleans in a 3D indexed “Golden Section” pattern. It has an integrated self-cleaning (patent pending) and self-draining downpipe. The drive mechanism is located outside the tank, leaving a minimum of parts inside the vessel or to be submerged into the product. The distance between the tracks of the jets ensures efficient removal of residual product from the tank surface, from the start of the cleaning sequence, allowing for quick jet effective cleaning.
STANDARD DESIGN
The Toftejorg SaniJet 20 is available in media-driven or air-driven version. Air-driven versions are equipped with a magnetic clutch for leakage-proof transmission. The air motor provides an effective drive for low flow machines in rough environments and for use in explosive hazard zones, provided it is installed according to safety instructions. The air motor has variable speed to adjust cleaning intensity.
The sanitary construction of the Toftejorg SaniJet 20 is designed with the aim to meet regulations. As standard documentation, it can be supplied with a “Declaration of Conformity” for material specifications. ATEX approved, Category 1 for installation in zone 0/20.
QUALIFICATION DOCUMENTATION (Q-DOC)
These qualifications are designed for the biopharmaceutical and personal care industries for qualification of hygienic tank cleaning machines and were developed in according to the ISPE V-model and Good Documentation Practice (GDP):
- Requirement Specification (RS)
- Design Specification (DS) includes Traceability Matrix
- Factory Acceptance Test (FAT) includes Installation Qualification (IQ) and Operational Qualification (OQ)
- 3.1 and USP Class VI Certificates
- FDA Declaration of Conformity
- TSE Declaration
- QC Declaration of Conformity
- Site Acceptance Test Protocol (SAT) includes Installation Qualification (IQ) and Operational Qualification (OQ) for end-user execution
PHYSICAL DATA
| Materials | Parts | 316L (UNS S31603), PEEK* |
| Sealing | EPDM* (standard), FPM*, FFKM* | |
| Temperature SaniJet 20 | Max. working temperature | 194°F |
| Max. ambient temperature | 284°F | |
| Weight | Media-driven machine | 24.25 – 40 lb |
| Air-driven machine | 25.8 – 42.5 lb | |
| Connections | Inlet connection | Clamp: 1 inch ISO 2852 |
| Tank connection | Clamp: 4 inch ISO 2852 | |
| Tank connection | Clamp: 3 inch ISO 2852
Note: Three inch tank connection has no possibility of integrated rotacheck |
* FDA compliance 21CFR§177
TECHNICAL DATA
| Lubricant | Machine | Self-lubricating with cleaning fluid |
| Air motor | Operates non-lubricated | |
| Surface Finish | For product contact parts | 32 Ra |
| Impact Throw Length | Min. and max. | 5 – 13 ft |
| Minimum Tank Opening | With rotacheck | Four inch clamp |
| Without rotacheck | Three inch clamp | |
| Pressure | CIP media working pressure | 44 – 188 psi |
| CIP media recommended pressure | 73 – 116 psi |
AIR-DRIVEN
| Air Quality | Clean, filtered max. | 0.0016 in |
| Dry, dew point max. | 41°F non-lubricated possible | |
| Air Supply Pressure | Max. | 101 psi |
| Free Air Consumption | Max. | 4.7 scfm |
| Adjustable Speed | Min. and max. | 5 – 16 rpm |
| Cleaning Time | Min. and max. | 3 – 10 min |
| Certificates | 2.2 material certificate and Qualification Documentation (Q-doc) |
Q-doc includes FAT, SAT, and ATEX |
Alfa Laval Toftejorg Sanijet 25
The Alfa Laval Toftejorg SaniJet 25 rotary jet head provides 360 degree indexed impact cleaning over a defined time period. It is automatic and provides a guaranteed means of achieving quality assurance in tank cleaning. Used in food and dairy, pharmaceutical and biotechnology industries, the device is suitable for processing, mixing and storage tanks and vessels between 4,000 and 40,000 gallons. The SaniJet 25 is particularly suitable for ultra-hygienic industries that follow European Hygienic Engineering & Design Group Guidelines.
Toftejorg Rotary jet heads provide thorough cost-effective cleaning. To achieve the best possible cleaning results, the jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective clean-in-place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice (GMP). The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
With crevice-free design, Toftejorg Rotary jet heads effectively clean tanks using less water, less energy, and less cleaning agents than static spray balls. This reduces consumption of high-purity water, electricity, and chemicals. Toftejorg Rotary jet heads are an economic and environmentally correct choice.
Related Industries:
Used in food and dairy, pharmaceutical and biotechnology industries, the device is suitable for processing, mixing and storage tanks and vessels between 4,000 and 40,000 gallons. The SaniJet 25 is particularly suitable for ultra-hygienic industries that follow European Hygienic Engineering & Design Group Guidelines.
Highly sanitary design
360 degree cleaning coverage
EHEDG approved
Maintenanace
Although our tank cleaning machines are designed for durability, periodic maintenance keeps the world’s best tank cleaning machines performing at their peak.
For an extended shelf life of your tank cleaning machine, preventative maintenance every 250 – 500 hours is advised. If you take proper care, your machine(s) will far outlast your tanks.
APPLICATION
The Toftejorg SaniJet 25 rotary jet head provides 3D indexed impact cleaning over a defined time period. It is automatic and represents a guaranteed means of achieving quality assurance in tank cleaning. Used in food and dairy processes, pharmaceutical, and biotechnology industries, the device is suitable for processing, mixing, and storage tanks/vessels between 15 and 150 m3.
The design is particularly suitable for ultra-hygienic industries that follow European Hygienic Engineering and Design Group (EHEDG) guidelines.
WORKING PRINCIPLE
The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. The subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles.
QUALIFICATION DOCUMENTATION (Q-DOC)
These qualifications are designed for the biopharmaceutical and personal care industries for qualification of hygienic tank cleaning machines and were developed in according to the ISPE V-model and Good Documentation Practice (GDP):
- Requirement Specification (RS)
- Design Specification (DS) includes Traceability Matrix
- Factory Acceptance Test (FAT) includes Installation Qualification (IQ) and Operational Qualification (OQ)
- 3.1 and USP Class VI Certificates
- FDA Declaration of Conformity
- TSE Declaration
- QC Declaration of Conformity
- Site Acceptance Test Protocol (SAT) includes Installation Qualification (IQ) and Operational Qualification (OQ) for end-user execution
STANDARD DESIGN
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. To maintain the hygienic state of the machine a welding adaptor matching a specific pipe size comes with the machine together with the necessary gaskets. The Toftejorg SaniJet 25 is designed, tested, and approved according to EHEDG guidelines on design (guideline eight), cleanability (guideline two), and in-line steam sterilisability (guideline five). As standard documentation, it is supplied with a “Declaration of Conformity” for material specifications and surface roughness according to EN 10204 type 2.1 and 2.2.
PHYSICAL DATA
| Materials | 316L (UNS S31603), Duplex steel (UNS N31803), Duplex steel (UNS S21800), PEEK*, PFA*, and EPDM* |
| Welding Connection | 1 inch ISO, 1 inch ANSI/Sch40, 1½ inch BPE US/SWG, 1½ inch dairy, 1½ inch ANSI/Sch40 or NW40 |
| Temperature | Max. working temperature: 203°F Max. ambient temperature: 284°F |
| Weight | 13.9 lb |
* FDA compliance 21CFR§177
TECHNICAL DATA
| Lubricant | Self-lubricating (with cleaning fluid) |
| Standard Surface Finish | Non-product contact: 20 Ra Product contact: 32 Ra |
| Max. Throw Length | 56 ft |
| Impact Throw Length | 33 ft |
| Pressure | Working pressure: 44 – 116 psi Recommended pressure: 73 – 94 psi |
Alfa Laval Toftejorg TJ 20G
The award-winning patented design of Alfa Laval Toftejorg’s TJ 20G rotary jet head was developed to meet the highest standards of efficiency, reliability and hygiene within the food, beverage, pharmaceutical and biochemical industries. The TJ 20G provides a 360 degree high-impact cleaning pattern over a defined time period, automatically indexing to achieve the utmost in quality assurance in tank cleaning.
Besides, Toftejorg Rotary jet heads provide thorough cost-effective cleaning. To achieve the best possible cleaning results, the jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective clean-in-place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice (GMP). The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
With crevice-free design, Toftejorg Rotary jet heads effectively clean tanks using less water, less energy, and less cleaning agents than static spray balls. This reduces consumption of high-purity water, electricity, and chemicals. Toftejorg Rotary jet heads are an economic and environmentally correct choice.
Related Industries:
- Overlap ensures self-cleaning of the body
- The nozzle’s concave shape ensures self-cleaning of the nozzle itself
- Through two holes in the hub, jet streams ensure cleaning of the cone
Quick, effective clean
360 degree coverage
Sanitary design
Maintenanace
Although our tank cleaning machines are designed for durability, periodic maintenance keeps the world’s best tank cleaning machines performing at their peak.
For an extended shelf life of your tank cleaning machine, preventative maintenance every 250 – 500 hours is advised. If you take proper care, your machine(s) will far outlast your tanks.
APPLICATION
The Toftejorg TJ 20G rotary jet head provides 3D indexed impact cleaning over a defined time period. It is automatic and represents a guaranteed means of achieving quality assurance in tank cleaning. Used mainly in breweries, food, and dairy processes, the device is suitable for processing, storage, and transportation tanks and vessels between 15 and 150 m3. The award-winning design is particularly suitable for hygienic industries that follow European Hygienic Equipment Design Group (EHEDG) guidelines.
WORKING PRINCIPLE
The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. The subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles.
STANDARD DESIGN
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg TJ 20G is also available with PEEK impeller. A welding adaptor with sealing for 1 inch ISO, 1 inch ANSI, 1 1/2 inch ISO dairy pipe, or 1 1/2 inch SWG pipe is available as an accessory.
The sanitary construction of the Toftejorg TJ20G is designed with the aim to meet both European and American standards and regulations, such as EHEDG, United States Department of Agriculture (USDA), United States Food and Drug Administration (USFDA), and 3-A Sanitary Standards.
The TJ20G has been tested according to the EHEDG test procedure on cleanbility and inline steam sterilisability. As standard documentation, it can be supplied with a “Declaration of Conformity” for material specifications.
Note: There is a special distillery version available. See price lists.
TRAX SIMULATION TOOL
TRAX is a unique software that simulates how the Toftejorg TJ 20G performs in a specific tank or vessel. The simulation gives information on wetting intensity, pattern mesh width, and cleaning jet velocity. This information is used to determine the best location of the tank cleaning machine and the correct combination of flow, time, and pressure to implement. A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning applications. A TRAX simulation is free and available upon request.
TECHNICAL DATA
| Lubricant | Self-lubricating (with the cleaning fluid) |
| Standard Surface finish | Non-product contact: 20 Ra |
| Max Throw Length | 46 ft |
| Impact Throw Length | 26 ft |
| Standard Thread | 1 inch Rp (BSP) or NPT, female top cone 1 inch Rp (BSP) with sanitary seal |
| Pressure | Working pressure: 44 – 116 psi Recommended pressure: 73 – 94 psi |
PHYSICAL DATA
| Materials | 316L (UNS S31603), Duplex steel (UNS N31803), EPDM, PEEK, PVDF, PFA |
| Temperature | Max. working temperature: 203°F Max. ambient temperature: 284°F |
| Weight | 11.2 lb |
| Options | Electronic rotation sensor to verify 3D coverage |
Caution: Avoid hard and abrasive particles in the cleaning liquid, as this can cause increased wear and/or damage of internal mechanisms. In general, a filter in the supply line is recommended. Do not use for gas evacuation or air dispersion.
Alfa Laval BladeClean
The first device for cleaning the underside of tank agitators
Cleaning processing tanks with center obstructions can be tricky, costly, and time-consuming. However, with the new Alfa Laval BladeClean, it doesn’t have to be. This tank cleaning device is perfect for any size tank with agitator blades. Incorporating this device into your tank cleaning process will enable your company to eliminate confined space entry and drastically reduce time spent cleaning, boosting overall tank productivity.
Designed for permanent installation, the retractable Alfa Laval BladeClean is installed into the bottom of the tank and when activated, operates at 2 bar (30 psi) and higher, causing a cone of water jets up to 7.6 m (25’) to spray upward at the underside of the tank agitator blades. Reaching up to 4.5 kg (10 lbs.) of force, the water jets clean the agitator blades of product residue. With a positive seal built in to prevent product migration, pair this device with your favorite Alfa Laval Gamajet or Toftejorg rotary impingement tank cleaning device for a fast and effective clean-in-place process.
Cleans the underside of tank agitator blades
Activates at 30 psi (2 bar)
Cleaning range: 25′ (7.6 m)
Impact: Up to 10 lbs. (4.5 kg)
Thoroughly cleans the underside of tank agitator blades
Boosts tank productivity by reducing cleaning times
Sanitary design