DescriptionFeaturesHow It WorksDetailsDocumentation

Alfa Laval Potentiometric Level Transmitter

The Alfa Laval Potentiometric level transmitter is specifically engineered for small tanks that contain extremely viscous and pasty materials, such as toothpaste, honey and ketchup.

Related Industries:
Food and beverage

Compact, hygienic design

The Alfa Laval Potentiometric level transmitter is specifically engineered for small tanks that contain extremely viscous and pasty materials, such as toothpaste, honey, and ketchup.

All moist components are designed to withstand process temperatures ranging from -20°C to +140°C and are constructed from PEEK and AISI 316L stainless steel. These 3-A certified transmitters are optimal for use in Sterilization-in-Place (SIP) and Cleaning-in-Place (CIP) systems due to their ability to withstand elevated temperatures.

Ease of installation

The installation of Alfa Laval potentiometric level transmitters in a top, bottom, or angled orientation is less complicated. Advanced integrated electronics ensure reading precision regardless of placement by facilitating the automatic recognition of the transmitter output signal.

Product Benefits

  • Compact, hygienic design
  • Easy of installation
  • Designed specifically for small tanks

Operating principle

The Potentiometric level transmitter is suitable for use with any medium exhibiting a conductivity of no less than 50 ?S/cm. The low-resistance measurement instrument of the transmitter transmits a high-frequency current through the medium within the tank.

The voltage existing between the sensor and the tank wall is subsequently measured. The output voltage fluctuates in accordance with the level of the tank’s fill. The measurement remains unaffected by temperature fluctuations or viscous substances.

Potentiometric level transmitter drawing, web

Application

The Alfa Laval potentiometric level transmitter is designed to fulfil the demands in Sanitary and pharmaceutical production. The main features are:

  1. Wetted parts in AISI316L, stainless steel and PEEK
  2. Compact, and hygienic design
  3. Process temperature -20 to 140°C
  4. Defined empty registration
  5. Local Led monitor in field-housing
  6. Insensitive to adhesive media
  7. Analogue output 4-20 mA

Standard range

The Alfa Laval potentiometric level transmitter works great for measure in small containers that are full of sticky, tough substances like ketchup, honey, and toothpaste. The built-in circuits make a 4-20 mA output signal and can automatically tell whether the mounting is on top or bottom. Installation can be done at any angle. You can use the Alfa Laval potentiometric level transmitter for both CIP and SIP methods because it can handle high temperatures.

TECHNICAL DATA

Accuracy: . . . . . . . . . . . . . . . . . . . ±0.5% of FS
Resolution, input: . . . . . . . . . . . . . . 15 bit
Repeatability: . . . . . . . . . . . . . . . . . 0.1% of FS
Media conductivity: . . . . . . . . . . . . . Min 50 µS/cm
Protection class: . . . . . . . . . . . . . . IP67
Max media pressure: . . . . . . . . . . . . 16 bar

Electrical data

Power supply: . . . . . . . . . . . . . . . . 18-36 Vdc
Power consumption max: . . . . . . . . . 200 mA
Output: . . . . . . . . . . . . . . . . . . . . 4-20 mA, max. 500 Ohm,
Connection: . . . . . . . . . . . . . . . . . M12 plug or M16 cable gland
Response time: . . . . . . . . . . . . . . . 10 ms

Important

It is important to remember that nonlinear conductivity in the medium will change how accurate the measurements are. If it is put in a tank that doesn’t conduct electricity, like a plastic tank, a reference rod needs to be connected.

Certificates

3.1 certificate (option)

PHYSICAL DATA

Sensor length (L): . . . . . . . . . . . . . . 0 to 300 cm
Materials
Wetted parts: . . . . . . . . . . . . . . . . . AISI 316L
Fieldhouse: . . . . . . . . . . . . . . . . . . AISI 304

Operating temperature

Wetted parts: . . . . . . . . . . . . . . . . . -20 to 140°C
Fieldhousing: . . . . . . . . . . . . . . . . . -20 to 60 °C
Weight
Sensor: . . . . . . . . . . . . . . . . . . . . . Approx. 1500 gr.

Process connection

  • Clamp DN50 (ISO2852) / Clamp DN51 (DIN32676)
  • G1” (ISO228)
  • DN32 (DIN11851)
  • DN40 (DIN11851)
  • DN50 (DIN11851)

Working principle

In keeping with the idea of potentiometric measurement, the Alfa Laval potentiometric level emitter can be used in any material with a conductivity of at least 50 ?S/cm. From the rod with low resistance, a high frequency current runs through the medium and into the wall of the tank. It checks the voltage between the stick and the wall of the tank. This voltage output is linked to the tank’s full amount. Temperature or sticky media don’t change the reading.

Electrical data

The integrated electronics features as standard automatic top or bottom mounting recognition, and LED´s for local readout of level. Adjustment of measuring range is done via two push buttons and LED‘s in field housing.

DescriptionFeaturesHow It WorksDetailsDocumentation

Alfa Laval Level Switch

Level switches provide accurate and reliable remote liquid level indication for hygienic brewery, food and beverage, and biopharma processes.

Related Industries:
Food and beverage, Home and Personal care

1. Compact, hygienic design

Alfa Laval Level switches are hygienic measurement devices designed specifically for detecting liquid levels in small process tanks used in the brewery, food and beverage, and personal care sectors. This covers both low-viscosity liquids (such as water and beer) and high-viscosity liquids and pastes (such as honey, yoghurt, and toothpaste).

All wetted parts are made of AISI 316L stainless steel and PEEK, and they are engineered to endure process temperatures ranging from -20 to +140°C. Because these 3-A certified level switches can tolerate high temperatures, they are ideal for Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP) applications.

2. Fast, accurate readings

Level switches improve process dependability by providing quick, accurate indications of liquid levels. Integrated electronics generate a digital logic signal and automatically compensate for foam and bubbles, as well as viscous, sticky substances.

3. Provide a digital logic signal

Operating principle

To determine the liquid level, the level switch uses a high frequency sweep signal emitted from the sensor tip into the tank.

The media acts as a virtual capacitor, forming a circuit with a coil in the sensor head to generate the switch point signal. This virtual capacity is determined by the dielectric value of the media, which is well specified for most media.

Application
The Alfa Laval welding adapters are designed to fulfil the demands of hygienic process connection for instrumentation into tanks. The adapters fits into the dairy, brewery, beverage, food and pharma industry. The main features are:

  • Full flushable tank connection
  • Electropolished options
  • Offered with or without thread connection

Standard range

The Alfa Laval welding adapter range offers as standard a full flushable process connection between the instrument and the tank wall. The FFC adapter and the Alfa Laval hygienicTank Connection offers a ultra pure connection without any threads.

Certificates

3.1 certificate (option)