Alfa Laval- T/ TZ Series
Alfa Laval T/TZ Rotary Jet Head tank-cleaning range provide exceptional cleanability, better end-product quality, greater overall output and reduced operating costs. They are designed for hygienic applications such as food, dairy and beverage as well as for the marine environment. Available in various sizes and different configurations covering any tank size.
The range of T/TZ:
T-82, TZ-66, TZ-67, TZ-74, TZ-75, TZ-750, TZ-79, TZ-82, TZ-89, TZ-68, TZ-74 Brew Kettle
Ever wonder how to validate your rotary jet heads’ cleaning process?
Here’s the solution: Alfa Laval Rota Check
Alfa Laval Toftejorg TZ-67
Toftejorg Rotary jet heads provide thorough cost-effective cleaning. To achieve the best possible cleaning results, the jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective clean-in-place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice (GMP). The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
With crevice-free design, Toftejorg Rotary jet heads effectively clean tanks using less water, less energy, and less cleaning agents than static spray balls. This reduces consumption of high-purity water, electricity, and chemicals. Toftejorg Rotary jet heads are an economic and environmentally correct choice.
Related Industries:
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
Dynamic tank cleaning machines
The high-impact jet stream from the four nozzle rotary jet head is preprogrammed to cover the inside of the tank in a successively denser pattern. This provides a powerful mechanical impact, using a low volume of water, acid or caustic. A faster tank cleaning cycle also cuts energy consumption.
The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. Subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles. This all takes place automatically and provides users with an effective path to quality assurance guarantees in tank cleaning, complete with all the necessary documentation.
Toftejorg rotary jet heads are ideal for cleaning processing, storage and transportation tanks and other vessels used in process, sanitary, pharmaceutical and other industries.
Maintenanace
Although our tank cleaning machines are designed for durability, periodic maintenance keeps the world’s best tank cleaning machines performing at their peak.
For an extended shelf life of your tank cleaning machine, preventative maintenance every 250 – 500 hours is advised. If you take proper care, your machine(s) will far outlast your tanks.
Product benefits
- 60% faster cleaning = more time for production
- High impact cleaning in a 360° repeatable cleaning pattern
- Control of CIP through validated cleaning
- Saves up to 70% of your cleaning cost
- Hygienic safety by reliable and predictable cleaning performance
Thorough cost-effective cleaning
To achieve the best possible cleaning results, Toftejorg Rotary jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective cleaning in place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice. The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
An economic and environmentally correct choice
The Toftejorg Rotary jet heads effectively clean tanks using less water, less energy and less cleaning agents than Static spray ball´s. This not only helps reduce consumption of water and chemicals but boosts your company’s to environmental profile.
Performance reliability and long service life
Rotary jet head technology is proven technology that boosts cleaning efficiency by providing reliable and repeatable cleaning performance. Designed to provide minimal internal pressure loss, Toftejorg Rotary jet heads rotate at pressures less than 0.3 bar; however, the recommended operating pressure is between 5 and 8 bar, where the optimal and reliable cleaning performance is achieved.
Cleans with concentrated jets and 360° coverage. Highest impact and lowest liquid consumption in shortest time.
High product integrity
To ensure product integrity, all Toftejorg Rotary jet head devices are made of safe and non-reactive hygienic materials. All materials made of stainless steel are fully traceable in accordance EC No. 1935/2004. All non-metallic parts used comply with FDA requirements 21CFR § 174; non-metallic parts of rotary jet heads used for the Biopharm applications are certified in accordance with USP Class VI regulations. Upon request, 3.1 certificates can be supplied for those tank cleaning devices that meet the EN10204 standard.
Marine application
Used in the offshore industry and in petrochemicals and chemical processing industries, the T-82 is grease lubricated and designed to clean tanks in a rough environment, e.g. it is widely used in mud tanks on supply vessels and oil rigs where solid particles are in the cleaning media. It is also widely used on barges and product tankers.
The TZ-82 and TZ-75 machines are widely used as portable tank cleaning machines on oil-, product- and chemical tankers.
APPLICATION
The Toftejorg TZ-67 rotary jet head provides 3D indexed impact cleaning over a defined time period. It is automatic and represents a guaranteed means of achieving quality assurance in tank cleaning. The device is suitable for processing, storage, and transportation tanks and vessels between 50 and 500 m3. Used mainly in breweries, food, and dairy processes, the Toftejorg TZ-67 is particularly well-suited to portable applications where high impact is required.
WORKING PRINCIPLE
The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. The subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles.
TRAX SIMULATION TOOL
TRAX is a unique software that simulates how the Toftejorg TZ-67 performs in a specific tank or vessel. The simulation gives information on wetting intensity, pattern mesh width, and cleaning jet velocity. This information is used to determine the best location of the tank cleaning machine and the correct combination of flow, time, and pressure to implement. A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning applications. A TRAX simulation is free and available upon request.
Caution: Do not use for gas evacuation or air dispersion.
STANDARD DESIGN
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. Complete portable systems can comprise a four-wheel carriage and hose winch. As standard documentation, the Toftejorg TZ-67 can be supplied with a “Declaration of Conformity” for material specifications.
TECHNICAL DATA
| Lubricant | Self-lubricating with cleaning fluid |
| Standard Surface Finish | Non-product contact: 20 Ra |
| Max. Throw Length: | 56 ft |
| Impact Throw Length | 33 ft |
| Pressure | Working pressure: 44 – 174 psi Recommended pressure: 73 – 94 psi |
PHYSICAL DATA
| Materials | 316L (UNS S31603), PTFE, PVDF, PEEK, ETFE, TFM |
| Temperature | Max. working temperature: 203°F Max. ambient temperature: 284°F |
| Weight | 13.2 lb |
| Connections | Standard thread, 1 1/2 inch Rp (BSP) or NPT, male |
| Options | Electronic rotation sensor to verify 3D coverage Hose saddle, deck cover plate, hose winch, hose, etc. are available |
ALFA LAVAL TOFTEJORG TZ-74
Toftejorg Rotary jet heads provide thorough cost-effective cleaning. To achieve the best possible cleaning results, the jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective clean-in-place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice (GMP). The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
With crevice-free design, Toftejorg Rotary jet heads effectively clean tanks using less water, less energy, and less cleaning agents than static spray balls. This reduces consumption of high-purity water, electricity, and chemicals. Toftejorg Rotary jet heads are an economic and environmentally correct choice.
Processed Foods, Dairy, Beverages, Brewery, Home & Personal Care, Pharmaceutical, Biotech, Chemical
Dynamic tank cleaning machines
The high-impact jet stream from the four nozzle rotary jet head is preprogrammed to cover the inside of the tank in a successively denser pattern. This provides a powerful mechanical impact, using a low volume of water, acid or caustic. A faster tank cleaning cycle also cuts energy consumption.
The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. Subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles. This all takes place automatically and provides users with an effective path to quality assurance guarantees in tank cleaning, complete with all the necessary documentation.
Toftejorg rotary jet heads are ideal for cleaning processing, storage and transportation tanks and other vessels used in process, sanitary, pharmaceutical and other industries.
Maintenanace
Although our tank cleaning machines are designed for durability, periodic maintenance keeps the world’s best tank cleaning machines performing at their peak.
For an extended shelf life of your tank cleaning machine, preventative maintenance every 250 – 500 hours is advised. If you take proper care, your machine(s) will far outlast your tanks.
Product benefits
- 60% faster cleaning = more time for production
- High impact cleaning in a 360° repeatable cleaning pattern
- Control of CIP through validated cleaning
- Saves up to 70% of your cleaning cost
- Hygienic safety by reliable and predictable cleaning performance
Thorough cost-effective cleaning
To achieve the best possible cleaning results, Toftejorg Rotary jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective cleaning in place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice. The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
An economic and environmentally correct choice
The Toftejorg Rotary jet heads effectively clean tanks using less water, less energy and less cleaning agents than Static spray ball´s. This not only helps reduce consumption of water and chemicals but boosts your company’s to environmental profile.
Performance reliability and long service life
Rotary jet head technology is proven technology that boosts cleaning efficiency by providing reliable and repeatable cleaning performance. Designed to provide minimal internal pressure loss, Toftejorg Rotary jet heads rotate at pressures less than 0.3 bar; however, the recommended operating pressure is between 5 and 8 bar, where the optimal and reliable cleaning performance is achieved.
Cleans with concentrated jets and 360° coverage. Highest impact and lowest liquid consumption in shortest time.
High product integrity
To ensure product integrity, all Toftejorg Rotary jet head devices are made of safe and non-reactive hygienic materials. All materials made of stainless steel are fully traceable in accordance EC No. 1935/2004. All non-metallic parts used comply with FDA requirements 21CFR § 174; non-metallic parts of rotary jet heads used for the Biopharm applications are certified in accordance with USP Class VI regulations. Upon request, 3.1 certificates can be supplied for those tank cleaning devices that meet the EN10204 standard.
Marine application
Used in the offshore industry and in petrochemicals and chemical processing industries, the T-82 is grease lubricated and designed to clean tanks in a rough environment, e.g. it is widely used in mud tanks on supply vessels and oil rigs where solid particles are in the cleaning media. It is also widely used on barges and product tankers.
The TZ-82 and TZ-75 machines are widely used as portable tank cleaning machines on oil-, product- and chemical tankers.
More documentations of Alfa Laval T/ TZ Series,